Storlogi Industrial AGV Racks: Making Material Flow More Stable, Economical, and Faster

In the material flow process of smart manufacturing, storlogi’s industrial turnover AGV rack, with its modular structure and scenario-adaptive design, serves as the core link between warehousing, production lines, and AGVs. Unlike traditional racks, which only function as a single unit, it offers practical turnover solutions for industries such as discrete manufacturing, hardware processing, and e-commerce logistics by focusing on space utilization, handling efficiency, and cost control.

II.Design principles: From usable to easy-to-use technical support

1.Mechanical Optimization: The Secret to Deformation-Free Stacking
Finite Element Analysis (FEA) simulates rack stacking, full loading, and moving conditions to optimize the cross-sectional dimensions and connection point design of columns and beams. Tests show that when stacked three-high, the top rack deformation is ≤2mm (far below the industry standard of ≤5mm).

2.Connection System: 3-Second Fast Locking
The snap-on stacking structure allows tool-free connection and removal of upper and lower racks, reducing operation time by 80%. The lock has a 15mm engagement depth and has been tested for 100,000 cycles without loosening, ensuring long-term secure stacking.

3.Mobility: Compatible with Various Flooring Options
The polyurethane wheels feature a dual-layer design: a wear-resistant outer layer (lifespan over 30,000 cycles) and a shock-absorbing inner layer, suitable for use on workshop concrete and epoxy floors. The handling noise level is ≤65dB (similar to an office environment).

III.Economic benefits: a clear cost reduction account

1.Space Cost: A Breakthrough from Flat to Vertical Storage

Take a hardware processing plant as an example:

Traditional racking: 10 racks occupy 15 square meters and can store 10 tons. Storlogi racking: 10 racks stacked together occupy 7.5 square meters and can store 25 tons (three layers fully loaded). This improves space utilization by 250%, saving 120,000 yuan in annual rent.

2.Labor Cost: Handling Efficiency Doubled

Manual handling: 3 people can move 2 racks per hour. Roller + AGV Collaboration: 1 person operating an AGV can move 8 racks per hour, reducing labor by 67%. This saves the auto parts plant 280,000 yuan in annual labor costs.

3. Turnover 3.Cost: One-time investment, long-term reuse
Material Lifespan: Metal frame + plastic spraying process, with a lifespan of ≥5 years under normal operating conditions. Compared to plastic turnover boxes (lifespan of 1-2 years), annual amortization costs are 60% lower. Recyclable Value: Metal materials have a secondhand residual value of 30%, far higher than plastic (which has almost no residual value), reducing asset loss during equipment upgrades.

4.Management Cost: Visualization + Precision Docking
The grid structure reduces material inventory counting time by 50% and increases inventory accuracy from 92% to 99%.
AGV docking error is ≤5mm, reducing production line downtime by 40%, and shortening order delivery time for one electronics factory by two days.

IV.Typical scenario: Turnaround experts who solve real pain points

1.Auto Parts Workshop
Pain Point: Limited space in lineside warehouses, mixed materials, and time-consuming handling.
Solution: Stacked racks store large parts like cylinder blocks and wheel hubs. Grids facilitate visual management, and AGVs automatically deliver to the production line. This reduced production line downtime at one automaker by 15%.

2.Hardware Tool Warehousing
Pain Point: Tools are scattered, difficult to find, and laborious to transport.
Solution: Racks are divided into sections for storing wrenches, molds, and other items. Universal casters allow for quick movement within the workshop, reducing tool search time at one hardware factory by 70%.

3.E-commerce Return Processing
Pain Point: Disorganized temporary storage of returned goods and low handling efficiency.
Solution: Stacked racks store returned goods, secured with lock wheels, and transported to the inspection area by AGVs. This improved returns processing efficiency at one e-commerce warehouse by 80% and reduced customer complaints by 12%.

Storlogi’s industrial AGV racks are designed without complex packaging. Instead, they address the core requirements of stacking, easy handling, and durability in three industrial scenarios. With robust structural design and data-driven efficiency verification, they are a practical tool for reducing costs and increasing efficiency. As more and more factories realize that waste in the turnover process is more hidden than in production, the value of this rack is shifting from metal mesh on the shop floor to cost optimization on the profit and loss statement.