Conveyor Sorting System: The “Heart” of Warehouse Automation

StorLogi’s conveyor sorting system represents a paradigm shift in how modern warehouses operate, seamlessly integrating advanced technologies to tackle longstanding inefficiencies. By automating key processes and leveraging intelligent design, this solution not only streamlines daily operations but also lays a robust foundation for future scalability and adaptability in an everevolving logistics landscape.

一、Why Is It the “Heart” of Warehousing?
In the era when traditional warehouses relied on manual sorting, the mispick and missedpick rates reached as high as 5%–8%, and cargo backlogs during peak periods were commonplace. StorLogi’s conveyor sorting system, through its dualmodule design of “intelligent conveying + precision sorting,” achieves:

1.360° EndtoEnd Integration: From inbound staging to order sorting and outbound verification, goods never need manual handling. The system automatically plans the optimal path, boosting efficiency by over 400%.

2.MillisecondLevel Precise Response: Equipped with our selfdeveloped WCS (Warehouse Control System), the system collects realtime data on weight, dimensions, and flow direction of each item, achieving a sorting accuracy of 99.99%.

3.Flexible Adaptability: A modular design supports twelve types of conveying units—rollers, belts, chain conveyors, etc.—that can be freely combined, easily accommodating sorting requirements for different SKUs and storage environments.

二、Three Core Technologies That Redefine Sorting Systems

1.Intelligent Scheduling System: The “Brain” of Material Flow
Our inhouse AI pathoptimization algorithm dynamically adjusts sorting routes in real time based on inventory data and order waves. In typical warehouse tests, multiSKU order sorting time was reduced from 30 minutes (traditional method) to just 5 minutes. Unproductive travel distances decreased by 30%, ensuring every item “takes the fastest route.”

2.Modular Design: The “Master Key” for Upgrading Older Warehouses
To address differences between new and existing warehousing environments, we employ a plugandplay modular architecture. Without tearing down existing facilities, you can install intelligent sorting modules and complete an automation upgrade within two weeks. Field tests show that after retrofitting, daily order throughput can increase more than fivefold, while warehouse space utilization improves by 20%–30%.

3.IndustrialGrade Durability: The “Steel Heart” for 24/7 Operation
Core components use aerospacegrade aluminum alloy rails and wearresistant polyurethane belts, and have passed 10,000 hours of continuous operation testing without failure. The system operates reliably in wide temperature ranges (–25 °C to 50 °C). Whether in highdust manufacturing warehouses or humid freshfood storage areas, it maintains stable, highefficiency performance.

三、AllScenario Adaptability: The Sorting Expert for Standard and Special Goods
StorLogi’s conveyor sorting system deeply covers the full spectrum of warehousing scenarios:

By pairing with flowrack shelving, it achieves a “pickandpass” hybrid sorting method, supporting 30minutelevel order response times.

Seamlessly integrates with mold racks and steelstructure mezzanines to build a flexible material distribution network.

For long items, overweight goods, and irregularly shaped parts, we offer customized sorting solutions to ensure all types of cargo are sorted without blind spots or damage.

四、Technology Empowerment: Making the Sorting System the Starting Point for Warehouse Upgrades
Once a conveyor sorting system is smartified, warehouse operations undergo a comprehensive qualitative transformation in efficiency, accuracy, and flexibility:

Sorting efficiency improves by 400%, and labor costs drop by 60%, completely eliminating the “workers waiting on goods, goods waiting on workers” inefficiency.

A 99.99% sorting accuracy rate prevents mispicks and missed picks from the source, increasing customer satisfaction by 30%.

With dynamic scalability and iterative functionality, a single investment can meet warehousing development needs for 5–10 years, making intelligent sorting the key to launching warehouse automation upgrades.

Elevate Your Warehouse’s “Heartbeat” to Maximum Efficiency
StorLogi has always aimed to “rebuild warehousing value through technology.” Focusing on intelligent warehousing for years, we have accumulated experience from over 1,000 successful projects. We firmly believe that a highefficiency sorting system is not merely a combination of equipment, but the core link in an intelligent warehousing ecosystem.