In the wave of intelligent manufacturing and logistics upgrades, the choice of warehousing equipment directly affects the lifeline of corporate operations. Storlogi has been deeply involved in the warehousing field for 20 years. The shelf racks it launched have become the core solution for optimizing warehousing in the manufacturing, e-commerce, pharmaceutical and other industries with their scientific design and data advantages.
I. Product Features: Accurate adaptation from parameters to scenarios
1.Scientific application of structural mechanics The column adopts the “cold-rolled diamond hole” design. After the crossbeam is inserted, a triangular support structure is formed to disperse the vertical pressure, ensuring that the vertical deviation value of the shelf is only 0.3° when fully loaded, which is 3 times better than the national standard. The 20mm bending design on the edge of the shelf not only enhances the structural strength, but also prevents the goods from slipping. 2.Humanized consideration of human-machine collaboration The height of the bottom shelf is 200mm, which is suitable for forklifts to enter directly. The middle layer is 1.6-1.8 meters in line with the comfort zone of manual picking, reducing inefficient actions such as bending over and tiptoeing. The open structure with the label card slot can realize the rapid positioning and counting of goods, and the training cycle of new employees is shortened by 30%. 3.Scenario-based detail optimization The shelf adopts a micro-porous stamping process to form a 0.5mm air permeable hole array, and with the back water guide groove design, the air circulation rate is increased by 40%. A tea customer reported that the storage mildew rate decreased by 82%. In view of Hainan’s high temperature and high humidity climate, the electrostatic spraying process ensures that the shelves maintain stable performance in an environment of -25℃ to 300℃.
II.Design principles: from mechanical optimization to detail innovation
1.Scientific application of structural mechanics The column adopts the “cold-rolled diamond hole” design. After the crossbeam is inserted, a triangular support structure is formed to disperse the vertical pressure, ensuring that the vertical deviation value of the shelf is only 0.3° when fully loaded, which is 3 times better than the national standard. The 20mm bending design on the edge of the shelf not only enhances the structural strength, but also prevents the goods from slipping. 2.Humanized consideration of human-machine collaboration The height of the bottom shelf is 200mm, which is suitable for forklifts to enter directly. The middle layer is 1.6-1.8 meters in line with the comfort zone of manual picking, reducing inefficient actions such as bending over and tiptoeing. The open structure with the label card slot can realize the rapid positioning and counting of goods, and the training cycle of new employees is shortened by 30%. 3.Scenario-based detail optimization The shelf adopts a micro-porous stamping process to form a 0.5mm air permeable hole array, and with the back water guide groove design, the air circulation rate is increased by 40%. A tea customer reported that the storage mildew rate decreased by 82%. In view of Hainan’s high temperature and high humidity climate, the electrostatic spraying process ensures that the shelves maintain stable performance in an environment of -25℃ to 300℃.
III.Design principles: from mechanical optimization to detail innovation
Space utilization increased by 60%: Compared with flat stacking, the shelves can extend the storage space upwards, storing 3 times more goods in the same area. Operation efficiency increased by 35%: Standardized storage location management and barcode scanners can achieve a picking accuracy of 99.9%. After the transformation, the picking efficiency of a certain auto parts dealer increased by 2.3 times. Investment return cycle ≤ 12 months: Taking a 1,000㎡ warehouse with an annual rent of 500,000 as an example, the storage cost per unit area is reduced by 40% after use. Full life cycle cost optimization: Although the unit price is 15% higher, the maintenance-free design makes the total cost of 5 years 27% lower, and the residual value of second-hand shelves is 40% higher than that of peers.
IV.Economic benefits: quantifiable value from cost reduction to efficiency improvement
1.Direct cost savings Rental costs: After an electronic component company adopted loft shelves, the storage area was reduced by 40%, and the annual rent was saved by 600,000 yuan. Labor costs: The intelligent management system reduces the time for manual inventory counting. The daily order volume of a pharmaceutical warehouse has exceeded 12,000 orders, and the labor demand has been reduced by 30%. Cargo loss: The stability of the shelves reduces the damage rate of goods by 60%, and a medical device customer reduces the loss of wrong shipments by 1.2 million yuan per year. 2.Implicit value improvement Inventory turnover: RFID technology realizes first-in-first-out management, and the inventory turnover rate of a fast-moving consumer goods warehouse has increased by 25%, and the proportion of unsalable products has decreased by 40%. Asset liquidity: The recovery rate of detachable shelves is 80%, which increases the asset return by 50% compared with fixed shelves. Intelligent upgrade: With reserved automation interfaces such as AGV and conveyor lines, a new energy company can seamlessly upgrade to an intelligent warehousing system in the future, further reducing operating costs by 18%. Storlogi shelf racks are centered around scientific load-bearing and flexible adaptation, creating a golden balance point for enterprises in the warehousing process through material innovation, structural optimization, and scenario-based design. Whether it is dealing with e-commerce sorting of tens of thousands of orders per day or carrying heavy industrial materials, this shelf system can help enterprises achieve a double breakthrough in efficiency and cost in the era of smart manufacturing with quantifiable economic benefits.
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